CAST POLYMER OPERATIONS

COMPLIANCE INSPECTION CHECKLIST

INSPECTION TYPE:	ANNUAL (INS1, INS2)		COMPLAINT/DISCOVERY (CI)		
			RE-INSPECTION (FUI)		ARMS COMPLAINT NO:        

AIRS ID#: 0330268  DATE:  11/5/2009	ARRIVE:  11:30 AM	DEPART:  11:41 AM

FACILITY NAME:  MARBLE WORKS OF PENSACOLA INC
 
FACILITY LOCATION:		3434 W Fairfield Dr
		      
		PENSACOLA    32505
 
OWNER/AUTHORIZED REPRESENTATIVE:   KENNETH COOLEY 	PHONE:   (850)453-8206 

CONTACT NAME:    Bud Cooley 	PHONE:   (453)820-6 
 
ENTITLEMENT PERIOD:    4/9/2006    /    4/9/2011
                                                               (effective date)        (end date)
 
PART I:  INSPECTION COMPLIANCE STATUS  (check R  only one box)

   IN COMPLIANCE         MINOR Non-COMPLIANCE 	 SIGNIFICANT Non-COMPLIANCE

PART II: CONTROL TECHNOLOGY/RECORDKEEPING REQUIREMENTS – Rule 62-210.300, F.A.C.
	(check R appropriate box(es))
	1.	Does the facility operate any emissions units other than the cast polymer operations and emissions units 
		which are exempt from permitting pursuant to the criteria of paragraph 62-210.300(3)(a) or (b), F.A.C., or
		have been exempted from permitting under Rule 62-4.040, F.A.C.? (Rule 62-210.300(3)(c)6.a., F.A.C.)	Yes    No
	2.	Does the facility comply with the objectionable odor prohibition of subsection 62-296.320(2), F.A.C. and
		not cause, suffer, allow or permit the discharge of air pollutants which cause or contribute to an objectionable
		odor?-------------------------------------------------------------------------------------------------------------------------	Yes    No
	3.	Does the combined quantity of styrene containing resin and gel-coat used exceed 284,000 pounds (142 tons)
		in any consecutive twelve month period? (Chapter 62-210.300(3)(c)6.c., F.A.C.)-----------------------------	Yes    No
	4.  	Does the owner/operator of the facility maintain records to document the quantity of resin and gel-coat
		used on a monthly basis? (Chapter 62-210.300(3)(c)6.d., F.A.C.)------------------------------------------------	Yes    No
	5.	Does the owner/operator retain, and make available for Department inspection, these records for a period
		of at least five years? (Chapter 62-210.300(3)(c)6.d., F.A.C.)-----------------------------------------------------	Yes    No
	6.	Is this cast polymer operation subject to a volatile organic compound (VOC) Reasonably Available Control
		Technology (RACT) emission limiting standard of Chapter 62-296.500, F.A.C.? (Rule 62-210.300(3)(c)6.b.,
		F.A.C.)-----------------------------------------------------------------------------------------------------------------------	Yes	No

PART III:  CONTROL/OPERATING/MAINTENANCE REQUIREMENTS – Rule 62-210.300, F.A.C. 
	(check R appropriate box(es))

	1.	Does the owner or operator voluntarily encourage pollution prevention through such measures as training employees
		involved in product fabrication on methods of reducing evaporative losses by:
		a)  lessening the exposure of fresh resin surfaces to the air?-----------------------------------------------------	Yes    No
		b)  maintaining spray lay-up equipment to ensure effective application with a minimum of overspray?	Yes    No
		c)  monitoring the coating thickness to avoid excessive resin/get coat application?-------------------------	Yes    No
		d)  implementing inventory control practices to prevent spillage?----------------------------------------------	Yes    No
		e)  managing cleanup solvents?---------------------------------------------------------------------------------------	Yes    No
	2.	Does the owner or operator make every reasonable effort to conduct the specific activity authorized by the
		general permit in a manner that minimizes adverse effects on adjacent property or on public use of the
		adjacent property, where applicable, and on the environment, including fish, wildlife, natural resources,
		water quality, or air quality?-------------------------------------------------------------------------------------------	Yes    No
	3.	Does the owner or operator maintain the permitted facility, emission unit, or activity in good condition?	Yes    No

PART IV:  SPECIAL CONDITIONS AND PROCEDURES – Rule 62-210.300(4)(d)4., F.A.C.
	(check R appropriate box(es))

	A.  New or Modified Process Equipment

	1.  Since the last inspection has there been 
		a)  installation of any new process equipment?-------------------------------------------------------------------	Yes	No

		b)  alterations to existing process equipment without replacement?-------------------------------------------	Yes	No
		c)  replacement of existing equipment substantially different than that noted on the most 
			recent notification form?------------------------------------------------------------------------------------------	Yes	No
		d)  If you answered YES to any of the above, did the owner submit a new and complete
			notification form and appropriate fee (Rule 62-4.050, F.A.C.) to the appropriate DEP or
			local program office?----------------------------------------------------------------------------------------------	Yes	No

     								November 5, 2009
_______________________________________________		___________________________________
	      Inspector’s Name (Please Print)				     Date of Inspection

								November 5, 2010
_______________________________________________		___________________________________
	            Inspector’s Signature				     Approximate Date of Next Inspection

COMMENTS:  An un announced inspection was conducted on November 5, 2009, of the Marble Works of Pensacola facility located at 3434 West Old Fairfield Drive in Pensacola, Escambia County.  The facility is a cast polymer operation that fabricates bathroom fixtures, such as sinks showerstalls and bathtubs.  The facility was in operation at the time of the inspection.  No objectionable odors noticed from the outside of the building.   No problems were noted with the processing portion of the facility.    During the past twelve months  faciltiy has used a total of 17,044 lbs of styrene containing materials, which is well below the permit limit of 284, 000 pounds.

At the time of the inspection, records of the styrene containing mterials could not be provided.  Please review the Air General Permit requirement (4)  The owner or operator shall maintain records to document the quantity of resin and gelcoat used on a
monthly basis. The owner or operator shall retain these records and make available for Department inspection, for a period of
at least five (5) years.